IPT's Rotating Equipment Training Manual

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Publication Date: 1995
Book Size: 8 x 5
Pages: 500
Edition: 1st
Cover: Spiral Wound w/answer booklet
Author: Basaraba

IPT’s Rotating Equipment Handbook and Training Manual
 Informative and Thorough

As an on-the-job reference or a primary resource for a complete training program, IPT’s Rotating Equipment books are North America’s number one source for machinery reliability and condition monitoring information. Millwrights, industrial mechanics, heavy-duty mechanics and rotating equipment technicians find both the handbook and manual invaluable assets.

Comprehensive Machinery Reliability and Condition Monitoring Information
Featuring 500 pages, 300 illustrations and 30 tables and charts, IPT’s Rotating Equipment Handbook and Training Manual discuss proven diagnostics, corrective methods and procedures for determining the condition of machinery. They can also help in the prediction of mechanical problems and contain essential vibration analysis, bearing failure analysis, performance monitoring, and safe lockout and tagout procedures.

Qty:  
  • Weight
    1.8 lbs
  • SKU
    A147

Table of Contents:

Section One — Maintenance and Reliability
Rotating Maintenance Problems
MIRP Program
Maintenance Methods
Preventive Maintenance
Predictive Maintenance
Breakdown Maintenance
Predictive Program Methods
Machine Monitoring
Temperature
Vibration
Listening
Sight
Corrective Maintenance
Maintenance Planning
Long Range Planning
Short - Mid Range Planning
Intermediate Planning
Critical Path Method (CPM)
Program Evaluation (PERT)
Predictive Maintenance Concerns
Predictive Maintenance Applications
Vibration and Noise
Non-Destructive Testing
Fluid Analysis
Machinery Measurement Evaluation
Section Two — Vibration Analysis
Introduction
What is Vibration
Vibration Amplitude
Vibration Facts
Machine Properties
Excitation Forces
Vibration Causes
Vibration Characteristics
Vibration Frequency
Vibration Displacement
Vibration Velocity
Vibration Acceleration
Vibration Phase
Frequency and RPM
Resonance
Resonance and Damping
Critical Speed
Measuring Amplitude
Selecting Vibration Indicator
Numerous Frequencies
Absolute Tolerances
Sound
Sound Sources
Sound Causes
Sound Characteristics
Sound Measurement
Sound Pressure Levels
Sound Fields
Directional Noise
Noise & Machinery Condition
Noise Level Facts
Vibration & Noise Measurement
Vibration Meters
Vibration Monitor
Vibration Analyzer
Transducers
Transducer Proximity Probes
Velocity Transducers
Hand Held Transducer
Magnetic Pick-up Holder
Shaft Stick
Accelerometer Transducers
Microphones
Vibration Pick-up Positions
Amplitude vs. Frequency
"X-Y" Plotter
FFT Recording
Spectrum Analysis
Vibration Data Interpretation
Section Three — Vibration Causes
Vibration Causes Introduction
Unbalance Vibration
Causes of Unbalance
Deposit and Build-Up
Corrosion and Wear
Eccentricity
Keys and Keyways
Clearance Tolerance
Distorsion
Casting Imperfections
Misalignment Vibration
Types of Misalignment
Parallel Offset
Angular
Parallel Offset & Angular
Misalignment Sources
Eccentric Forces Vibration
Bent Shaft Vibrations
Resonant Whirl
Anti-Friction Bearing Vibration
Frequency Analysis
Bearing Loads
Causes of Bearing Failure
Vibration from Journal Bearings
Excessive Bearing Clearance
Detecting Faulty Bearing
Oil Whirl
Oil Whip
Mechanical Looseness Vibration
Electrical Problem Vibration
Slip Frequency
Torque Pulsations
Armature Problems
Stator Problems
Belt Drive Vibration
Determining Belt Frequency
Belt Tension
Belt Slippage
Defective Belts
Balancing Belt Pulleys
Damaged Gear Vibration
Resonance Vibration
Aerodynamic & Hydraulic Vibration
Cavitation
Recirculation
Discharge Recirculation
Suction Recirculation
Flow Turbulence
Random Vibration
Reciprocating Forces Vibration
Rubbing Vibration
Rotor Flex Vibration
Beat or Pulsation Vibration
Hydraulic Vibration
Section Four — Equipment Balancing
Introduction
In-Place Balancing
Balancing Machine
Unbalance
Types of Unbalance
Static Unbalance
Couple Unbalance
Quasi-Static Unbalance
Dynamic Unbalance
Natural Frequency
Critical Speeds
Rigid or Flexible Rotors
Balancing Tools
Trial Weights
How Much Trial Weight
Attaching Trial Weights
Phase Angle Measurement
Trial Weight
Before Balancing
Balancing Methods
Single Plane Balancing
Static Balancing
Vector Method
Balancing in One Run
Four Run Method
Two Plane-Cross Effect
Single Plane Solutions
Two Plane Vectors
Two Plane Overhung Rotors
Multi-Plane Balancing
Weight Changes
Changing Weight Radius
Dividing a Balance Weight
Combining Balance Weights
Balancing Tolerances
Residual Unbalance Tolerances
ISO Tolerances
Conclusion
Section Five — Lubrication
Introduction
Lubrication Functions
Lubrication Selection
Friction
Lubrication Principles
Viscosity
Consistency
Lubrication Film
Boundary Layer
Hydrodynamic (Full Film)
Partial Hydrodynamic
Surface Finish
Grease Lubrication
Grease Ingredients
Grease Types
Calcium Soap
Sodium Soap
Lithium Soap
Complex Soap
Mixed Soap
Inorganic Thickener
Synthetic Greases
Grease Additives
Grease Properties
Consistency
Temperature and Load
Dropping Point
Miscibility
Mechanical Stability & Wear
Sealing Properties
Grease Selection Factors
Bearing Greasing
Correct Mounting
Correct Time
Correct Quantity
Correct Methods
Replacing Grease (anti-friction)
Correct Amount
Application Methods
Greasing Intervals
Oil Lubrication
Oil Classifications
Industrial Classifications
Gear Oil Classifications
Engine Oil Classifications
Automotive Gear Oils
Lubricating Oil Types
Mineral Oils
Animal & Vegetable Oils
Synthetic Oils
Common Oil Additives
Oxidation Inhibitors
Pour Point Depressant
Rust Inhibitors
Anti-Wear Additives
Foam Depressants
Detergent Dispersant
Viscosity Index
Load Carrying Tests
Flash 8 Fire Points
Oil Analysis
Oil Analysis Program
Oil Sample Slip
Oil Analysis Tests
Spectrographic Analysis
TBN and TAN
Allowable Soot Test
Viscosity Test
Wear Metal - Iron
Allowable Oxidation
Oil Sampling Procedures
Conclusion & Decision
Changing Lubricant
Oil Lubrication Systems
Oil & Grease Storage
Lubrication Scheduling
Lubrication Department
Section Six — Non-Destructive Testing
NDT Purpose
Direct Visual Inspection
Remote Visual Inspection
Videoimagescope
Fiberscope
Borescope
Liquid Penetrant Testing
Preparation and Application
Developing and Inspection
Magnetic Particle Testing
Magnetizing the Part
Particle Application
Inspection and Interpretation
Ultrasonic Testing
Types of Sound Waves
Ultrasonic Requirements
Surface Preparation
Ultrasonic Testing Methods
Resonant Frequency
Transit Time Method
Intensity Method
Intensity & Transit Time
Eddy Current Testing
Radiography Testing
Section Seven — Bearing Failure Analysis
Bearing Problems
Anti-friction Bearing Life
Load Path Patterns
Premature Anti-friction Failure
Lubrication Failure
Lubrication Contamination
Incorrect Tolerances
Incorrect Mounting
Vibration
Misalignment
Electric Current Passage
Journal Bearing Failure
Unsuitable Design
Unsuitable Operating Environment
Lubrication Problems
Misalignment
Overloading and Fatigue
Electric Current Passages
Improper Assembly
Section Eight — Performance Monitoring
Monitoring Methods
Comparative Standards
Measuring Electrical Performance
Basic Instruments
Ohm's Law
Measuring Voltage
Measuring Current
Measuring Resistance
Measuring Power
Protective Devices
Measuring Fluid Performance
Measuring Fluid Pressure
Boyle's Law
Bernoulli's Principle
Flow Measurement Devices
Elbow Taps
Flow Switches
Flowmeters
Orifice Meters
Sight FIow Indicators
Venturi Tubes/Flow Nozzles
Pressure Measurement
Troubleshooting Fluid Circuits
Temperature Measurements
Temperature Measuring Devices
Bimetallic Thermometers
Thermocouples
Temperature Sensitive Bulbs
Contact Pyrometers
Thermographic Instruments
Pocket Digital Thermometers
Color Indicator Crayons
Touch
Ultrasonic Detection Devices
Tachometers
Section Nine — Lockout & Tagout
Introduction
Lockout
Tagout
Application of Lockout/Tagout
Hazardous Energy Sources
Types of Energy Sources
Electrical Energy
Mechanical Energy
Thermal Energy
Potential Energy
Unintentional Operation
Lockout Program
Lockout Procedures
Applying Energy Controls
Disconnecting Energy Controls
Testing During Lockout
Outside Contractors
Lockout/Tagout Training
Enforcement & Discipline
Section Ten — Appendix
Length Conversions
Mass/Weight Conversions
Force Conversions
Density Conversions
Area Conversions
Acceleration
Energy
Power
Pressure
Electrical
Viscosity
Thermal Expansion
Temperature
Fluid Flow
Unbalance (weight x radius)
Formulae
Displacement/Velocity/Accel.
Force by Out-of-Balance
Residual Unbalance Tolerances

  • Manufacturer
    IPT Publishing & Training LTD.
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